Home Industries E-Mobility E-Mobility Driving innovation with advanced copper and copper alloy solutions. Contact Us With extensive expertise, Luvata tackles the complex challenges of the E-mobility sector. By harnessing the unique properties of copper, we offer reliable, high-performance solutions for motors and batteries designed to meet the demands of this dynamic industry. Our Copper Products for the E-Mobility Industry Hollow Conductors read more EV, PHEV & Industrial Connectors read more Welding Products read more Copper Wires read more Copper Profiles & Specialities read more PA12 Insulated Copper Busbars read more Driving the Future of E-Mobility E-mobility stands at the forefront of the green transition. It plays a pivotal role in reducing reliance on fossil fuels and enabling cleaner, more sustainable transportation. By lowering emissions and contributing to climate goals, it is integral to building a sustainable future. At Luvata, we harness copper’s superior thermal and electrical conductivity, particularly C102 and other highly refined alloys, to create cutting-edge solutions tailored for the E-mobility industry. Tailored Copper Products for Precision & Performance Our solutions improve charging times, heating, cooling, driving ranges, and infrastructure. Custom-Designed Semi-Finished Copper Products We specialize in custom-made semi-finished copper products, from C101 to C110 and a range of other copper alloys, tailored to meet the unique needs of our customers. Our solutions are designed to optimize performance in critical components across the electric vehicle ecosystem. Luvata’s copper products serve a wide range of applications, including: Electric motors: Enhancing efficiency and thermal management for reliable performance. Battery systems: Providing essential connectivity and energy transfer solutions. Connectors: Designed for cable ends, busbar connections, and other critical interfaces. Insulated Copper Semi-Products and Components Our new insulated copper semi-products and assembly-ready components offer a fresh solution for simplifying manufacturing processes and improving efficiency. These precisely engineered products provide reliable insulation and connectivity, making them ideal for seamless integration into electric vehicles and E-mobility infrastructure. High-Performance Copper Alloys Luvata’s high-performance copper alloys are engineered for superior durability, conductivity, and thermal management. These materials serve demanding E-mobility applications such as electric motors, charging systems, and advanced connectors. C102: A Luvata specialty, this oxygen-free copper is known for its exceptional purity and reliability. C101: An even higher-grade oxygen-free copper offering optimal electrical performance. Our wide range of reactive copper alloys, like zirconium ZrK015 and chrome-zirconium C18150, offer superior strength and heat resistance, ideal for high-stress components in next-generation EVs and infrastructure. Read More Enhancing Electric Motor Efficiency with Stator Direct Cooling Electric motors generate heat due to electrical and magnetic losses, especially at higher currents. Direct cooling using hollow copper conductors targets heat at its source, the windings, resulting in more efficient heat dissipation and cooler rotors. This allows for the use of lower temperature-rated permanent magnets, boosting efficiency and reducing costs. Extreme Tolerance Specifications We excel in producing components with extreme tolerance specifications to meet the rigorous demands of E-mobility applications. These precision components ensure high compatibility and reliability, critical for advanced electric vehicle systems. Our process often includes machining, such as turning and material removal, to refine products to their final, exact specifications. We use cold-forming techniques to shape components close to their finished form, reducing the need for extensive machining. This combination of precision and efficiency allows us to deliver solutions that support cutting-edge e-mobility design and performance. Accelerated Prototype Manufacturing Through in-house tool manufacturing, we offer accelerated prototype production, helping our customers bring their designs to life quickly and efficiently. This rapid development capability supports the fast-paced innovation required in E-mobility, ensuring products are ready for market faster without compromising quality. Our specialists are just an email away! 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